The corrugated cardboard adds miracles to its quality, with the center fluted sheet forming a support to two . The shipping process can be rough and intense, so make sure that your boxes are prepared to be handled by multiple different sets of hands along the way. 63 products. 350 to 400 GSM is often used for packaging. All of our Saxon Packaging materials are sourced from global leaders within the paper based packaging industry to ensure our material is cost effective and of the highest quality. Home - StarCorr Sheets. A-flute was the original flute profile for corrugated board. The advantages are similar, but F-Flute is even more suitable for high-quality printing applications. BoxGenie is a custom packaging provider with 45 years of experience. However, this is wrong because they are made from different materials. This cardboard thickness guide will walk you through everything you need to know about the properties of corrugated cardboard and how to choose the right specifications for your packaging needs. Bundle:A shipping unit of two or more articles or boxes wrapped or fastened together by suitable means. It may be an element of a box style or a unit of interior packing that provides protection and compression strength. May be further defined as a box blank, a box part, a tray or wrap, a partition piece, or an inner packing piece. 185/200 GSM. The two outer flaps are one-half the containers width in order to meet at the center of the box when folded. 2023 WestRock Company. (9 mm). 60 pt particle board in the US refers to 1.5mm gray board in China, which is perfect for . Corrugated cardboard properties Cereal. Double Wall:A corrugated board construction where two layers of medium are glued between three layers of flat linerboard facing. ECT is a measure of the edgewise compressive strength of corrugated board. The chipboard gives set-up boxes a rigid structure that does not fold or break down for shipping. Tri-Wall is the only manufacturer of AAA corrugated board in Europe. 120 to 140 GSM is often used for posters. The exciting thing about fluted cardboard is its strength to weight ratio; it is approximately 50% lighter than paperboard of the same thickness because of the air gap between the flute and the cardboard liners. . Pads and sheets also protect the floor beneath a pallet. Shorr listens closely to our customers needs and delivers packaging solutions for projects of any scope and complexity. TheBox Makers Certificate (BMC)is placed on an outside bottom flap. Corrugated material is available in different wall thicknesses, known as flutes sizes. Your paper cannot be more than 4.25 inches high x 6 inches long x 0.016 . Ideal for product packaging. Those are 3 ply cardboard carton, 5 ply cardboard carton, die cut carton made from cardboard, custom printed corrugated cardboard box, white boxes and multi depth box. Thedepthis the distance between the opening and the opposite pan. Combined Board:A fabricated sheet assembled from several components, such as corrugated or solid fiberboard. The result is a primary factor in determining the compression strength of a completed box. 7) In Design Space, press the green "Make It" button. We supply packaging equipment parts anywhere in the continental US. More than 95% of all goods consumed in North America are packaged and transported in corrugated packaging. 300 GSM. These virgin fibers also provide a great surface for printing. This style is especially resistant to rough handling and provides extra product cushioning and stacking strength. TheMullen Bursting Testmeasures a boxs ability to withstand external or internal forces, and to contain the contents during handling. Try the "Matboard 1.5mm" option first. Direct printing is the preferred approach for a high-quality finish. Lightweight and fine. Corrugated Comparison Chart. The corrugated box Contains 36 flute per square foot with a thickness of . While it is relatively new to the corrugated printing market, it offers unbeatable quality. Uline 200 lb. Double wall boards consist of three pieces of liner surrounding two pieces of fluted paper. C-Flute: Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons. Decide the type of material liners - the liner specified first will be the outside of the material and the second will be on the inside of the material - eg 190Y/180W E . Corrugated boxes offer protection . Popular flute sizes include: There are other options, but this list contains the types of flutes most often used for packaging. per sq. Paper is weighed in GSM: grams per square meter. Your customers are your top priority. Analytical cookies are used to understand how visitors interact with the website. 200 pounds is the most popular standard. as applied by a Mullen Tester. It is usually 128gsm, or 157gsm art paper. To help you understand the applications of different flute types, lets explore each of them below. This material is then sandwiched between flat sheets of material to form corrugated fiberboard. A box like this can hold items up to 20 lbs in weight. Common types include: Full Telescope Design Style Container (FTD) and Design Style Container with Cover (DSC) Two-piece boxes made from two scored and slotted blanks (trays). All rights reserved. It is double layered and is often referred to as Duplex paper. The truth is, the type of paper can significantly change what the weight means. The flute is made from recycled materials. For example, 60 pt = 60 * 0.0254mm = 1.524mm. Themediumis the wavy, fluted paper between the liners. Bursting strength. get in touch with our corrugated specialists. Customer product and experience reviews from across the USA. Double wall board with AB flute, a.k.a. Yes, the Cricut Explore Air 2 can cut corrugated cardboard using the Deep Point Blade, but it doesn't perform very well with intricate cut patterns and with glittered or textured corrugated cardboard. Box Manufacturer:An establishment that has equipment to score, slot, print and join corrugated or solid fiberboard sheets into boxes, and that regularly uses that equipment in the production of fiberboard boxes in commercial quantities. 200 Packs 4x6 Inch Corrugated Cardboard Sheets, Premium Corrugated Pads Cardboard Inserts Bulk Flat for T-Shirts, Shipping, Mailing, Cardboard Divider Backing and Cardboard Crafts (Kraft) . Slip Sheet:A flat sheet of material used as a base upon which goods and materials may be assembled, stored and transported. Paperboard:One of the two major product categories of the paper industry. Liner:A creased fiberboard sheet inserted as a sleeve in a container and covering all side walls. 210 to 300 GSM is often used for brochures. When designing packaging for your brand, youre faced with an overwhelming number of choices. Take two double wall corrugated boxes and inspect them. It's used to pack business and personal records, letters, folders, etc. No wonder corrugated boxes are some of the most common types of retail packaging materials in use today. A sample option is available as a single purchase. Bale:A shaped unit of materials, enclosed in a fiberboard container or other wrapping, bound by strapping, rope or wire. The correct technical term iscorrugated fiberboard carton.. Here are some primary types you'll encounter: Single face board. Dimensions:The three measurements of a box: length, width and depth. When the liners and fluting are doubled, you get a double-wall board. Corrugated material is measured by several factors, including bursting test, edge crush test, combined weight of material, maximum weight of contents, and outer dimensions. . Kraft paper is essentially brown paper or paperboard made from pulp fiber that is derived from softwood trees. The sheet is scored and slotted to permit folding. 'C' Flute: 3600-4200 microns (3.6mm - 4.2mm) in thickness it offers greater box compression strength than 'B' flute, thus giving slightly better stacking strength for lighter products. They cant be beat for price, speed, and quality. You can use it for boxes for products like cosmetics where instant brand recognition is of utmost importance. Please note that these calculations are close estimates. Share sustainability & end of life disposal with our Alliance Certification badge.Learn more, 105 GSM WBF (the most common flute paper weight). It does not store any personal data. Problem: When the surface of the formed corrugated cardboard is damaged by human-made dents, the paper surface of the dented part will also have . Are your products particularly heavy items that require very strong and durable packaging? noissue is that kind of packaging provider. Corrugated Cardboard Fluting. Corrugated boxes are incredibly versatile! Stores the current language. When choosing the best packaging for your brand, you first need to consider the contents of your packaging. 2023 Industrial Physics. Definitions (Boxes) Basic Weight: The weight of a paper in pounds per 1000 square feet. Packaging companies use certain abbreviations to specify the weight and paper type applicable to each box. Carton:A folding box made from boxboard, used for consumer quantities of product. Not sure which cardboard thickness to choose for packaging, shipping, and marketing materials? It has about 47 flutes per foot. Its -inch thickness ensures it has excellent crush resistance and stacking strength a desirable feature in boxes that will be stacked for extended periods of time. Review our Privacy noticeto learn more about how we protect your information. The outer liner is typically made of Kraft paper. The inner flaps, with no gap, provide a level base for products. Photo by @homemadesocial_The gamut of packaging solutions on the market is ever-increasing. Luckily, standard corrugated cardboard boxes are excellent printing platforms. Depending on the size and quality, a single wall cardboard box is likely to hold between 30-80 lbs. It is usually 157gsm or 200gsm art paper. You can easily customize the walls of your boxes to display your brand colors, logo, or product information. Its very stiff and durable. Show off your brands unique style with a custom designed box. Uline and UPS recommend 200 lb. BC flute 6-7mm thick. For a universal comparison, grams per square meter (gsm) is a good comparative measure because it does not vary with sheet . Rigid Boxesinclude two identical end panels and a body that folds to form the two side panels, an unbroken bottom and the top. This not only gives it excellent . The raw materials used to make containerboard may be virgin cellulose fiber, recycled fiber or a combination of both. F flute 0.8mm thickness. Bulk:Unpackaged goods within a shipping container. B-flute was then developed for canned goods. Tube:A sheet of combined boards, scored and folded to a multi-sided form with open ends. Inner Packing Piecesare scored and/or folded pieces of fiberboard used for cushioning, suspension and separation, and to fill voids. This is used to determine the weight of the stock in everything from cardboard to copier paper to folding box board. Unfortunately, to accomplish this, they have to sacrifice some of their strength. TAPPI T 411 - Thickness ( caliper) of paper, paperboard, and combined board. Corrugated flute type is another way of measuring cardboard thickness. TRIPLE WALL (minimum puncture test, oz. The following products from noissue are all made from E-flute corrugate: This is an even finer flute material than E-Flute. Each point in the point system represents 1/1000 of an inch. Six specimens were prepared using a plain cardboard core . You can also customize the appearance of your boxes to ensure your packaging will always provide customers with an on-brand unboxing experience. If a corrugated container has a 55 ECT rating, it means that it can withstand a 55 lbs of pressure on the edges of the cardboard. A name or number identifies styles in common use. Carton boxes typically have a maximum thickness of 0.032 inches (.81mm), so they're only meant to hold a few pounds at most. These include a wide variety of build-ups, dividers, partitions and other inner packing pieces. Smaller flute profiles provide enhanced structural and graphics capabilities for use in retail packaging. 3 Ways to Optimize Packaging to Protect Your Products | Entrepreneur, Nine Factors to Consider When Creating the Perfect Product Packaging | Forbes, How to Create the Perfect Unboxing Experience Without Breaking the Bank | Inc.com. Cover. It's pretty obvious that you would want to avoid a situation where the bottom falls off a box holding an item being shipped to your customer. For more corrugated testing solutions, be sure to get in touch with our corrugated specialists. Thickness. GSM 90 to 100 GSM is often used for printer paper. With corrugated, looks can be deceiving WESTROCK, WestRock and Design, and the WestRock Logo are trademarks owned by WestRock Company. They can be used to separate or cushion products, to strengthen the box or to fill voids. This type of cardboard is called a single-wall board. This is because their composition means they rank well for strength but not for printability. This seeks to determine the compression resistance and stacking strength of a corrugated board. . Our Customer Support team will be in touch within 48 hours. The flute design, thickness, and structure determine the flexibility and strength of the final board. Inner Pack Formsare usually die cut fiberboard pieces designed to position and support products away from the walls of the box for added protection. Flute Height: 1/32". B flue 3mm thick. Commonly it has been a 2 steps process: printing on paper / film and laminating onto the corrugated board. Its thinness also makes it excellent for printing. Others aren't sure where to start. Fluted cardboard is reinforced cardboard comprising two sheets of cardboard sandwiching a cardboard flute which fills the gap between the sheets. How to specify corrugated board when ordering: Identify the type of material required: single face, single wall, double wall or exposed flute and the material flute profile. Honeycomb cardboard sheets. It is firm but doesn't bulk up your package. Because the starting base size is not the same between paper types, the basis weights do not correspond directly (80 Text is much lighter than 80 Cover). The five most common flute profiles are:A-Flute:Appx 33 flutes per foot. Includes the broad classification of materials made of cellulose fibers, primarily wood pulp and recycled paper stock, on board machines. This system measures the depth of a cardboard sheet, and each point stands for 1/1000 of an inch. This tool is to be used for convenience purposes only and is not a substitute for discussion with a WestRock sales or customer service representative who can provide you with more customized assistance. Flute direction may be perpendicular to the length of the sheet (usually for top-opening RSCs) or parallel to the length of the sheet (usually for end-opening RSCs). CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. Point:Term used to describe the thickness or caliper of paperboard, where one point equals one thousandth of an inch. The thicker the cardboard walls, the better they can protect fragile and breakable items. N flute - 0.5mm thickness. The Burst or Mullen test measures durability, and its value is reported in pounds per square inch. Nov 20, 2019 - #cardboard #chart #corrugated #thickness #5000+crafts Check more at https://2020diy.club/corrugated-cardboard-thickness-chart/ However, cardboard thickness can impact your printing results, so this is something to consider if youre looking for high-resolution printing on your branded boxes. Ink is then applied to the board on an anilox roll, creating a crisp, high-quality image. Necessary cookies are absolutely essential for the website to function properly. Your browser is out of date, and may not be compatible with our website. Sheet:A rectangle of combined board, untrimmed or trimmed, and sometimes scored across the corrugations when that operation is done on the corrugator. Consider these factors when choosing your packaging: Now that you have a better understanding of why cardboard thickness matters and how to measure it, how can you choose the best packaging for your products? All of our products are eco-friendly and they are designed to be reusable, recyclable, or compostable. Partitions(orDividers) provide a separate cell for each item in a box. . Fully Bleached White (BW): Fully bleached Kraft liner, White Top (WT): White coated recycled liner, Semi-chem (SC): Virgin fibers using neutral sulphite semi-chemical process, 105 GSM WBF (this is the most common flute choice), B FLUTE: 3mm (a versatile all-rounder used in all types of packaging), C FLUTE: 3.5-4mm (often used for lightweight products), E FLUTE: 1-1.5mm (very fine and more suitable for printing and small cartons). Fluted cardboard is rated for light, medium, and heavy-duty applications. This style of box is used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. Half Slotted Container (HSC) Same as a Regular Slotted Container (RSC), but without one set of flaps. It is measured by compressing a small segment of board on edge between two rigid platens or plates perpendicular to the direction of the flutes until a peak load is established. 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Goods and materials may be assembled, stored and transported in corrugated packaging and.... Fiber, recycled fiber or a unit of interior packing that provides protection and compression strength a... Protect your information different flute types, lets explore each of them below ; Matboard &. Compression resistance and stacking strength of the most common flute profiles are::! Than E-flute sheet: a folding box board wrong because they are designed to position and support products away the. The inner flaps, with the website made of cellulose fibers, primarily wood pulp and paper. Thickness or caliper of paperboard, and to contain the corrugated cardboard thickness chart during handling eco-friendly and are. Liners and fluting are doubled, you get a double-wall board different materials this. Cushioning, suspension and separation, and heavy-duty applications WestRock, WestRock and Design, thickness, the... A single-wall board a support to two paper to folding box made from different materials for board... A fiberboard container or other wrapping, bound by strapping, rope wire. And each point in the point system represents 1/1000 of an inch 100 GSM is used., width and depth container ( HSC ) Same as a Regular Slotted container ( ). Gives set-up boxes a rigid structure that does not fold or break down for shipping cartons with our specialists. For example, 60 pt particle board in the point system represents 1/1000 of an inch surrounding two pieces liner. Option first a primary factor in determining the compression resistance and stacking.... Handling and provides extra product cushioning and stacking strength and delivers packaging solutions the! Are other options, but F-Flute is even more suitable for high-quality printing applications WestRock logo are trademarks by! A triplewall board may contain one layer of a-flute medium with two layers of are. Square meter ( corrugated cardboard thickness chart ) is a good comparative measure because it does not fold or down! Inspect them thick, flatter surface for higher quality printing and die cutting is 1/8 inch,! Weight and paper type applicable to each box is another way of measuring cardboard thickness container. Of our products are eco-friendly and they are made from E-flute corrugate this! Fiber that is derived from softwood trees scored and/or folded pieces of liner surrounding two of... Rank well for strength but not for printability of a-flute medium with two of... Issued: 2017AUG10 CORPORATE standard File no cardboard core for higher quality printing die. When choosing the best packaging for your brand, you get a double-wall board bulk up your package your! Significantly change what the weight means layers of medium are glued between three layers of flat linerboard facing capabilities. When choosing the best packaging for your brand, youre faced with on-brand! Thickness ( caliper ) of paper, paperboard, where one point equals one thousandth of an inch forming support... Protect your information WestRock and Design, thickness, and its value reported. 140 GSM is often referred to as Duplex paper B ) single:. Of choices that require very strong and durable packaging for price, speed, and each point stands 1/1000... Understand the applications of different flute types, lets explore each of them below Contains 36 flute per square.! They are made from different materials a creased fiberboard sheet inserted as a base upon which goods materials! Measures the depth of a paper corrugated cardboard thickness chart pounds per square meter ( GSM ) is a primary in... Packaging for your brand, youre faced with an on-brand unboxing experience is the preferred approach for a universal,... Down for shipping cartons packaging companies use certain abbreviations to specify the means...
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